Phil_S wrote:LOL, I wouldn't have imagined an oldie like this was for a customer. You, me, the rest of us have no idea how it sounded or what the other "tech" did. You've been asked to put the toothpaste back in the tube. As if that's not hard enough, the toothpaste is on some other guy's bench.
It will be faster/better to put a variant of a known good Fender circuit in that chassis, with the right features and number of knobs. I'm thinking you can cobble together something like a simplified 5E11 Vibrolux variant with cathode bias and EL84's. Heck, just make it fixed bias and get it over with because we know the that's the way the tremolo will work right.
Maybe it is time to have a heart-to-heart talk with the customer. When he brought you the amp it was already hosed. What were the expectations? He is the one who messed up by taking it the the other "tech" and now he really can't have what he wants because no one knows what that is. Who wouldn't want a Vibrolux?
It's not a customer per se. The owner of the amp is one of the owners of the shop, so he understands the mess of a project I've been handed. Other than the frustration of this amp being a PITA, this is actually quite the perfect situation - the owner wants it fixed no matter the cost and I have no time constraint. So, really, the whole point here is to bring back to life the amp he loves. Simply giving him a Vibrolux in its place isn't what he wants, although I completely understand your motivations in suggesting so.
I spoke to him again last night and got the complete history of the amp, the details of which I did not have before, which changes things a bit yet again. So he never played it in Britain. He had it here in the US but it had the original 220V PT in the amp. He had the shop's previous tech put a step up transformer in it to convert 110V to 220V. After playing through the amp for a while it started failing and once it finally crapped out, he asked the tech to convert the amp to 110V outright without the step up transformer while he is also fixing whatever is wrong with it. The tech took the amp apart and before he could work on it he was fired for unrelated reasons. The amp was then handed to me when I started working at the shop and I was told to get it working with a new PT. Money was no object, just get it working again because the owner really loves the tone.
Phil_S wrote:There's something here bothering me, the reported draw of 166mA pushed with a signal. RC-30 says 92ma max with signal. Add 3mA for the preamp tubes (we know this from Vdrop on the B+) and round up to 100mA for good/bad measure. Granted, specs are imperfect, but I have been pondering what gets it go to 66+mA more. This hardly seems possible.
I'm thinking there's a short. In particular, maybe a short in the OT winding where the varnish on the wire is thin and arcing occurs. For this, the test:
http://www.premierguitar.com/articles/t ... r-tester-1 and a bad OT might just explain the crappy sound, too.
Beyond that, it might be more pedestrian like an unintended ground, a leaky cap to ground, or an unintended cross connect, but none of these are setting off bells for me.
I know I've put in more than my 2 cents worth on this, so here's another nickle for the jukebox
https://www.youtube.com/watch?v=IAn8jIkNiZc
Keep in mind the 166mA draw was with the silicon diode rectifier. The current draw with the EZ80 was around 132mA max. However, I agree with you that there must be at least a semi-short somewhere. Thank you for the link to the super secret transformer test.