First is a short MP3 of the hum I am trying to kill - a few seconds of the hum on the normal channel then I footswitch to the tmb and back again. Will give educated ears a chance to hear what is happening. Both channels are dimed, guitar volume is off. My voice is quiet because the mic is pointed at the speaker cone. http://www.snowboardmaterials.com/18%20watt%20hum.mp3
I yanked the bus bar and re-wired the grounding as suggested by M Fowler and others to a "Larry" style star grounding system. I used the layout I posted below again for any new viewers.
This helped somewhat - noticeably quieter but still hums too much in my opinion (way more than other amps I have).
The most noticeable improvement was on the normal channel when I have it dimed and open up the volume on my guitar there was literally NO additional buzz - previously it would buzz a fair bit more once the guitar volume was opened up. Its also a little quieter in general
TMB channel hums less than it did as well but still way more than I think it should - its really noisy - some 120hz noticeable in addition to the same the 60hz hum present on the normal channel.
In any event this grounding scheme was a worthwhile improvement vs what I started with
Martin - If I pull v1 and v2 tubes its pretty quiet. put in V2 and the vast majority of the buzz I am trying to kill is there - the volume and master both reduce it to nothing if it turn them off. Put in v1 and its noisier still but mostly additional hiss which is not surprising as this amp is pretty high gain.
I'm starting to think that after the Larry grounding changes that the noise is now mostly my channel switching implementation - However before I yank it or do any major surgery, perhaps people can critique what I have done and suggest what might help quiet it down and help get rid of the small amount of relay pop I have
I have installed a footswitch relay to switch between the normal and tmb channels inserted in the circuit after V1. Footswitch unit is a Skipz circuits jack (2 opto-fet form c relays) on the back of the chassis. http://www.skipzcircuits.com/CHSW.html
relay configured as follows: 1NC taps the normal channel volume wiper, 1 common connects after the coupling cap on v1b and has 1 meg resistor to ground, 1 NO to ground, 2NC to ground, 2 Common inserted after coupling cap on V1a, 2 NC to volume pot on TMB channel also 1 meg resistor to ground
I used shielded cable for all the signal runs to and from the relay board with the shields grounded only at one end for each cable - with the Larry grounding setup I grounded the shields on the volume pot grounds for the 2 relay leads to the pots and at the #2 star on my sketch for the 2 other relay leads to the main board
This setup switches channels fine, but does have a small amount of relay pop.
picture of the revised Larry grounding and relay setup below as well
thanks for any suggestions!