Here's my setup and if yours is close, this may work for you. BTW- The fat tones of Robben Ford ('Politian') and Eric Johnson ('Cliffs of Dover') are what inspire me the most.
Mex Strat
2 X 12" G12H-30 speakers, open back cab.
Skyline eq.
Bluesmaster values everywhere else (v2 coupler = .01) BM PI
OD entrance is pretty normal 470k || 47p > 100k trim > ground. The trim wiper > 68k > OD1 grid
A low gain trimmer (25k) should work too but you might need more resistance between it and the 470K.
Many folks look to the OD entrance as the place where all the action is. For me it is the HRM that had the biggest effect on getting the sound I was after. The 500p, .02, .02 values just plain do not work at all for any of my guitars.
Heres the tweak (try modeling this next to the accepted values with the Duncan TSC (Marshall, not Fender tab) to see where I am going here):
replace the HRM treb cap with a 2n ceramic cap. I used 2x.001 ceramic caps
replace the HRM mid cap with a 3n3 cap. (I used a 2n + 1n)
wire the mid trimmer like a Marshall (mid cap to the wiper which is NOT tied to input)
leave the bass cap at 20n for now
Set your OD input trimmer pretty low to start (mine is 7.5K from wiper to ground)
Input volume is about 60%
Drive is about 55%
Try playing With just OD on (no PAB, or mid boost). Set the HRM bass trim first for the desired bass (mine is about 30% up). Put the mid and treb trims half way up.
With just OD on (no PAB, or mid boost) I have been able to get the OD to sound about like the clean channel (but slightly fuller with some crunch) by twiddling with the HRM trimmers (yes they still work, but very subtle now as you can imagine). With OD and Mid boost my sound is very fat and almost no buzz. I think the slight artifacts I still hear are from the BM PI, which I am considering replacing with the 24k PI) but I am still very happy with this setup.
The mid cap is where you can really do some tweaking. If the sound is too middy try raising the cap to 4n. If you want more mids go to 2n. A guitar with humbuckers may need a larger mid cap or go to 1n on the treble cap. Also the relationship between the OD input trim and the Drive control can affect the character. You can experiment here. I find I get feedback easier with the trim higher and drive lower, but more definition the other way around. The eq changes a bit too with this relationship. I am also experimenting with a 47n bass cap with some good results. Comments are welcome....
Happy holidays
whit